I have 4x2TB disks configured for RAID5.
Initially they were in a USB3 external caddy but this never worked
correctly - the raid kept dropping offline before it completed
building the array.
I then switched to eSATA (same caddy) and that improved things but I
still failed to build the array completely. So they're now in a new HP
microserver.
Until now I assumed the issues were connectivity but since I still
have the same problem there must be a disk issue of some kind. However
SMART is reporting healthy even after longer self tests.
Do I just right this off as a duff disk or can I investigate this further?
syslog reports thus:
Oct  4 01:30:09 backup kernel: [49309.671201] sd 4:0:0:0: [sdd]
Unhandled error code
Oct  4 01:30:09 backup kernel: [49309.671217] sd 4:0:0:0: [sdd]
Oct  4 01:30:09 backup kernel: [49309.671222] Result: hostbyte=DID_OK
driverbyte=DRIVER_TIMEOUT
Oct  4 01:30:09 backup kernel: [49309.671229] sd 4:0:0:0: [sdd] CDB:
Oct  4 01:30:09 backup kernel: [49309.671233] Read(10): 28 00 d9 2e b1
f0 00 04 00 00
Oct  4 01:30:09 backup kernel: [49309.671253] end_request: I/O error,
dev sdd, sector 3643716080
Oct  4 01:30:09 backup kernel: [49309.671264] md/raid:md0: read error
not correctable (sector 3643714032 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671274] md/raid:md0: Disk
failure on sdd1, disabling device.
Oct  4 01:30:09 backup kernel: [49309.671274] md/raid:md0: Operation
continuing on 2 devices.
Oct  4 01:30:09 backup kernel: [49309.671310] md/raid:md0: read error
not correctable (sector 3643714040 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671316] md/raid:md0: read error
not correctable (sector 3643714048 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671321] md/raid:md0: read error
not correctable (sector 3643714056 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671326] md/raid:md0: read error
not correctable (sector 3643714064 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671331] md/raid:md0: read error
not correctable (sector 3643714072 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671336] md/raid:md0: read error
not correctable (sector 3643714080 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671341] md/raid:md0: read error
not correctable (sector 3643714088 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671346] md/raid:md0: read error
not correctable (sector 3643714096 on sdd1).
Oct  4 01:30:09 backup kernel: [49309.671351] md/raid:md0: read error
not correctable (sector 3643714104 on sdd1).
Oct  4 01:30:09 backup kernel: [49310.107789] md: md0: recovery done.
Oct  4 01:30:09 backup kernel: [49310.170142] RAID conf printout:
Oct  4 01:30:09 backup kernel: [49310.170156]  --- level:5 rd:4 wd:2
Oct  4 01:30:09 backup kernel: [49310.170163]  disk 0, o:1, dev:sdb1
Oct  4 01:30:09 backup kernel: [49310.170167]  disk 1, o:1, dev:sdc1
Oct  4 01:30:09 backup kernel: [49310.170171]  disk 2, o:0, dev:sdd1
Oct  4 01:30:09 backup kernel: [49310.170175]  disk 3, o:1, dev:sde1
Oct  4 01:30:09 backup kernel: [49310.170279] RAID conf printout:
Oct  4 01:30:09 backup kernel: [49310.170292]  --- level:5 rd:4 wd:2
Oct  4 01:30:09 backup kernel: [49310.170299]  disk 0, o:1, dev:sdb1
Oct  4 01:30:09 backup kernel: [49310.170304]  disk 1, o:1, dev:sdc1
Oct  4 01:30:09 backup kernel: [49310.170309]  disk 2, o:0, dev:sdd1
Oct  4 01:30:09 backup kernel: [49310.170322] RAID conf printout:
Oct  4 01:30:09 backup kernel: [49310.170325]  --- level:5 rd:4 wd:2
Oct  4 01:30:09 backup kernel: [49310.170329]  disk 0, o:1, dev:sdb1
Oct  4 01:30:09 backup kernel: [49310.170332]  disk 1, o:1, dev:sdc1
Oct  4 01:30:09 backup kernel: [49310.170336]  disk 2, o:0, dev:sdd1
Oct  4 01:30:09 backup sSMTP[10706]: Unable to locate mail
Oct  4 01:30:09 backup sSMTP[10706]: Cannot open mail:25
Oct  4 01:30:09 backup mdadm[3415]: Fail event detected on md device
/dev/md0, component device /dev/sdd1
Oct  4 01:30:09 backup kernel: [49310.172571] RAID conf printout:
Oct  4 01:30:09 backup kernel: [49310.172578]  --- level:5 rd:4 wd:2
Oct  4 01:30:09 backup kernel: [49310.172585]  disk 0, o:1, dev:sdb1
Oct  4 01:30:09 backup kernel: [49310.172589]  disk 1, o:1, dev:sdc1
Oct  4 01:30:09 backup mdadm[3415]: RebuildFinished event detected on
md device /dev/md0
Mark
-- 
Mark Rogers // More Solutions Ltd (Peterborough Office) // 0844 251 1450
Registered in England (0456 0902) @ 13 Clarke Rd, Milton Keynes, MK1 1LG